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Devamını Oku Maksim Trade
Carpet Production Process
Maksim Trade
On our page, we have compiled the step-by-step 17 stages of the carpet production process in detail for you. In addition, for those who want to learn more about the production process, you can also watch our video in this section. Maksim Trade, with advanced technology products, always ensures that you stay one step ahead in the industry in terms of machinery and production in carpet production.
Arrival from the Loom
Step 1
Step 1
Arrival from the Loom
Step 1
Woven carpet arrives from the loom to the confection machines.
Step 2
Weaving Process
Step 2
The stage of repairing carpets damaged due to manufacturing defects or other external factors affecting carpet weaving looms.
Weaving Process
Step 2
Lark Process
Step 3
Step 3
Lark Process
Step 3
The process of applying adhesive to the back of the woven carpet to make its base more dense and resilient, followed by drying.
Step 4
Steam Machine
Step 4
The steam generator is the system that produces the steam required for the operation of the steam carpet finishing machine. It comes in various models, including those powered by LPG, natural gas, and other fuels.
Steam Machine
Step 4
Trimming Process
Step 4
Step 5
Trimming Process
Step 5
It is done to improve the surface quality of the carpet that comes from the lark machine using two cylindrical blades on the right and left, due to possible weaving.
Step 6
Straight Cutting Process
Step 6
The trimming machine follows the separation lines on the incoming carpet and performs the cutting process using special attachments on the cutting unit of the machine.
Straight Cutting Process
Step 6
Labeling Process
Step 7
Step 7
Labeling Process
Step 7
The process of attaching product specifications, brand, barcode, etc. information to the back of the carpets.
Step 8
Overlocking Process
Step 8
The process of securing and repairing the fringes, frayed fabric, or yarn fragments found at the edges of carpets.
Overlocking Process
Step 8
Final Cutting Process.
Step 9
Step 9
Final Cutting Process.
Step 9
The final cutting process involves cutting the carpet from the top that comes from the overlock machine, separating the carpet pieces from each other.
Step 10
Conveyor Belt Process.
Step 10
Conveyor belts are the process of transporting carpets horizontally or at an incline over long distances.
Conveyor Belt Process.
Step 10
Overcast Process
Step 11
Step 11
Overcast Process
Step 11
Carpet tops that are cut on the width cutting machine are designed to have fringe or overlock applied to their tops on this machine.
Step 12
Edge Bonding Process
Step 12
The carpet edge bonding machine is designed to melt the granular raw material and press-fold the carpet edge for bonding.
Edge Bonding Process
Step 12
Step 13
Fully Automatic Carpet Winding Process
Step 13
It is a fully automatic machine that allows small and large-sized woven carpets to be wound in a roll shape with speed control and prevention of slippage.
Step 14
Carpet Packaging Process
Step 14
It is the process of covering the carpet that comes from the automatic winding machine with polyethylene for storage, transportation from one place to another, and protection.
Carpet Packaging Process
Step 14
Shrinking Process
Step 15
Step 15
Shrinking Process
Step 15
It is the process of passing the carpet covered with polyethylene through a heat tunnel in the packaging machine to tighten it.
Step 16
Carpet Overlocking Roll Winding Process
Step 16
After the carpet trimming machine, it is the process of overlocking the right and left edges of wall-to-wall carpets and simultaneously winding the carpet into a roll.
Step 17
Telescopic Carpet Loading Ramp
Step 17
It is used for lifting carpets to high areas, loading onto vehicles, etc.
